Thursday, October 7, 2010

One Bite at a Time

I'm trying to get some projects done before winter. This keeps me from doing as much writing as I would like but I usually get in an hour per day on my stories . The spider bite didn't do too much damage to my leg. It just takes time out of the day to treat it. Healing nicely, thank you.

Took on a project this week that I've been putting off all summer. Promised my neighbor that I'd weld up her 25 year old ATV's gas tank. Rust over the years has ate away at the gas tank.It had some small pinholes, but they can empty a tank overnight and you don't want gasoline all over your garage floor. It's a bit of a health and safety situation.

Oxygen-acetylene welding, for those of you who have never stuck an 1700 degree welding torch into a metal tank previously full of a highly flammable liquid, can be slightly nerve wracking. I took the proper steps, emptied the gas tank, filled it full of water, then went one step further, I put it in a cut-off 55 gallon drum full of water. Figured if it exploded it would contain the shrapnel. Don't want to mess up the shop with shredded Tom parts.

The small pinholes turned out to be major potholes. The more I welded it the worse it got. Now the tank has a huge brazed patch on the side, all in an attempt to control the splitting and cracking of the ATV tank. Old, rusty car parts will do this, gas tanks are the worst. You can get away with some pinholes in a weld on a fender, not on a gas tank.

I'm considering cutting the side out of the tank and making a new piece to repair it. What should have been a two hour job has turned into a nightmare. Which is a real bite out of my work week.

At least it hasn't blown up in my face.

NOTE: THE INFORMATION ABOVE IS NOT TO BE CONSIDERED AS A PROCEDURE, RECOMMENDATION OR INSTRUCTION FOR DOING ANY WELDING OR REPAIR WORK. WELD AT YOUR OWN RISK.

No comments: